The Versatile Converting Machine (VCM) is an advanced converting system offering modular design and high flexibility, enabling pilot-scale simulation of coating and printing processes as well as small-scale production. It creates a strong bridge between laboratory testing and real production lines, making R&D, process development, and optimization studies more efficient.
Developed over many years by RK, the VCM platform is not limited by fixed design parameters like conventional Rotary Coater systems. Each system can be optimized according to specific application requirements and equipped with high-performance drive motors, advanced tension control, and precise web handling systems. This provides maximum control and process accuracy for the user.
Thanks to its open-frame structure, the VCM is designed as a modular platform that allows easy integration of standard equipment. This enables both single processes and multiple processes—such as gravure, flexo, coating, and lamination—to be carried out on the same system. Users can quickly and efficiently test different application scenarios.
With its web-based operating principle and advanced tension control systems, the VCM delivers simulations very close to real production conditions. The data obtained can be transferred to production lines with high accuracy, ensuring reliable scale-up processes.
Its heavy-duty profile frame design allows processing of wider and heavier substrates while also enabling easy modification or expansion of the system for future needs. This makes the VCM an ideal solution for long-term investment.
The VCM is a comprehensive and reliable solution for R&D, quality control, and pilot production in packaging, film and foil coating, ink development, and industrial coating applications. Unlike other proofing and coating systems, it combines multiple processes on a single platform, offering both testing and pre-production simulation capabilities.
- Web widths: 300, 400, and 500 mm
- Modular construction allowing future expansion
- Single or multiple printing stations
- Cantilevered unwind and rewind system
- Multi-drive system – AC inverter or optional servo
- Various tension and control options
- Clamshell-designed hot air dryers
- Color touchscreen with custom operating system
- Remote diagnostics and upgrade capability