FOM alphaSC

FOM alphaSC complies with the Machine Standard EN 60204-1 and ISO 13849-1 (CE). It also meets the requirements of the 2006/42/EC Machinery Directive Annex II B Quality Directive. The electrical panel complies with the UL508A standard.

The FOM alphaSC represents the ultimate combination of control, functionality, and versatility in thin-film research and production. All its hardware, software, and premium features have been tailored to eliminate experimental error and increase usability with flexible and rigid substrates.

The FOM alphaSC provides users with unmatched versatility, precision, and process reproducibility for a broad spectrum of lab-scale materials and coating processes relevant to industry and academia.

Design

The FOM alphaSC is the gold standard for world-class research centers with ambitious technology development roadmaps. A combination of full automation and seamless control software integration is the design focus that will enable unparallel reproducibility for a systematic experimental design.

Flowless automation and lab-to-fab approach.

Whether doing fundamental research, developing next-generation concepts, or aiming to produce record efficiencies, the FOM alphaSC can accelerate your development regardless of whether you focus on rigid or lightweight flexible substrates.

The incorporation of a microporous substrate holder will provide homogeneous suction, avoiding extra steps that are typically done to fixate the sample into the substrate. With the software-integrated pump and the automated vertical and lateral movement of the slot-die head, the FOM alphaSC will allow for high throughput, highly systematic experimental design with an accelerated workflow.

Post-deposition treatment units, such as drying/annealing, compressed gas for quick-drying, and docking modules, can be added to the stand-alone FOM alphaSC tool to become a small-scale pilot processing line. The FOM alphaSC tool is well equipped to boost the technology readiness level of your research and demonstrate proof of concepts from lab to fab.

Reproducibility and high precision

The software features the possibility for generating a protocol library, allowing the researcher to call back and reproduce a deposition process with high precision, giving the researcher insight into the variables of the coating process.

Key Features
  • Uniform dry film thickness from nm to µm
  • Coating width from 1 mm to 500 mm
  • A microporous vacuum substrate holder
  • Automated coating via intuitive GUI
  • Remote access from a PC or Tablet
  • Local saving of coating protocols
  • Quick-action physical buttons
  • Integrated pump with software controlled wet film thickness
  • Designed for rigid and flexible substrates
  • Substrate, slot-die head, and syringe heating
  • 2-axis motorized slot-die head positioning
  • Designed for fluids up to 20,000 cPs
  • Simple scaling from sheet coating to R2R coating via a docking station
  • Fume hood and glove box integration
  • Remote support & troubleshooting

Technical Specifications

  • Dimensions: 1297 x 788 x 786 mm (L x W x H)

  • Weight: 166 kg

  • Substrate holder dimensions: 520 mm x 500 mm

  • Substrate holder heating: Up to 200 °C

  • Microporous vacuum dimensions: 305 mm x 305 mm

  • Recommended cable clearance: 200 mm

  • Integrated syringe pump: from 1 ml to 300 ml

  • Integrated PLC control system

  • Panel dimensions: 1000 x 300 x 950 mm (L x W x H)

  • Panel Weight: 90 kg

  • Material: Powder-coated carbon steel

  • Cable length to machine: 4,5 m (Standard)

  • Fully motorized x-y-z positioning: 1 µm precision

  • Coating width: 1 mm to 500 mm

  • Coating length: Up to 470 mm

  • Coating speed: 0.01 up to 5.0 m min-1

  • Slot-die head heating: Up to 80 °C

  • Slot-die compatibility: FOM SD 25 – FOM SD 500

Product CodeDescription
MACH7012FOM alphaSC
FOM alphaSC slot-die heads
SLDH1001FOM SD 25 | Stainless steel
SLDH1002FOM SD 25 – HV | Stainless steel
SLDH1003FOM SD 25 | PEEK
SLDH2001FOM SD 50 | Stainless steel
SLDH2002FOM SD 50 – HV | Stainless steel
SLDH2003FOM SD 50 | PEEK
SLDH3001FOM SD 100 | Stainless steel
SLDH3002FOM SD 100 – HV | Stainless steel
SLDH3003FOM SD 100 | PEEK
SLDH4001FOM SD 200 | Stainless steel
SLDH4002FOM SD 200 – HV | Stainless steel
SLDH4003FOM SD 200 | PEEK
SLDH5001FOM SD 300 | Stainless steel
SLDH5006FOM SD 300 – HV | Stainless steel
SLDH6001FOM SD 500 | Stainless steel
SLDH6005FOM SD 500 – HV | Stainless steel

FOM alphaSC options

Product CodeDescription
OPTN7001FOM alphaSC – Integrated oven
OPTN7003FOM alphaSC – R2R docking system
OPTN7004FOM alphaSC – Equipment mounting system (Included in machine)
OPTN7006FOM alphaSC – Positioning Sheet
OPTN7008FOM alphaSC – Advanced equipment mounting system
OPTN7009FOM alphaSC – Ceramic-based chuck
OPTN7007FOM Laptop
OPTN90001FOM Syringe heating unit – 20ml
OPTN90002FOM Syringe heating unit – 50ml
OPTN90003FOM Syringe heating unit – 100 ml
OPTN90010FOM Air knife system – 229mm/9″
OPTN90011FOM Air knife system – 305mm/12″
OPTN90020FOM Ionizing system – 229mm/9″|110V
OPTN90021FOM Ionizing system – 305mm/12″|110V
OPTN90022FOM Ionizing system – 229mm/9″|230V
OPTN90023FOM Ionizing system – 305mm/12″|230V
OPTN90071FOM IR drying system – 110V
OPTN90072FOM IR drying system – 230V
OPTN90030FOM Flexographic system – 203mm
OPTN90031FOM Flexographic system – 127mm
OPTN90032FOM Flexographic system – 70mm
OPTN90040Syringe pump – Standard viscosity
OPTN90041Syringe pump – High viscosity
OPTN90101FOM Single syringe pump – Standard & high viscosity
OPTN90098FOM Dual syringe pump – Standard & high viscosity
OPTN90102FOM Triple syringe pump – Standard & high viscosity
OPTN90051FOM Enclosure – 1 x 2m
OPTN90080FOM SD height & alignment laser system
OPTN90081FOM SD height laser system
OPTN90090FOM Glovebox compatibility – Cables – 5m
OPTN90091FOM Glovebox compatibility – Valve
OPTN90113FOM Glovebox compatibility kit – Valve & Cables
OPTN90103FOM S2S blade coating system – 100mm
OPTN90104FOM S2S blade coating system – 200mm
OPTN90105FOM S2S blade coating system – 300mm
CONS4011FOM Glass syringe – 10ml
CONS4012FOM Glass syringe – 25ml
CONS4013FOM Glass syringe – 50ml
CONS3011FOM Stainless steel syringe – 20 ml|Bundle
CONS3012FOM Stainless steel syringe – 50 ml|Bundle
CONS3013FOM Stainless steel syringe – 100 ml|Bundle
CONS3014FOM Stainless steel syringe – 200 ml|Bundle
CONS3015FOM Stainless steel syringe – 300 ml|Bundle