Dispermat RS5 – Horizontal Pearl-Mill
Next-generation horizontal bead mills designed for high-efficiency grinding in both pass and recirculation modes.
Optional: Explosion-proof configuration in accordance with ATEX Zone 0/1/2.
DISPERMAT® RS is a horizontally operating bead mill featuring a compact and functional design that ensures easy operation, assembly, and disassembly. The device can be used in both pass mode and recirculation mode, delivering excellent grinding results. Heat generated during the grinding process is dissipated via the cooling circuit in the agitator, making it suitable for temperature-sensitive products.
The new series of horizontal bead mills, with chamber volumes ranging from 5 to 30 liters, is designed for universal applications. Today’s demanding processes often require ultrafine particle sizes, and the device is suitable for bead diameters ranging from 0.3 mm to 2.5 mm. This flexibility allows the DISPERMAT® RS horizontal bead mill to process a wide range of products and viscosities.
The agitator bead mill can be disassembled in just a few steps, enabling fast product changes. Optional rotor cooling allows for the grinding of temperature-sensitive materials. To avoid metal abrasion during operation, the DISPERMAT® RS horizontal bead mill can be equipped with ceramic or plastic liners. These materials do not affect the product’s color or transparency.
The mechanical seal is a single mechanical seal developed by VMA-GETZMANN. Its compact cartridge design allows for quick and easy cleaning or replacement.
OPTIONAL: NANO DESIGN
FINE GRINDING
Down to the nano scale
OPTIONAL: CERAMIC DESIGN
MILL SYSTEM
Made of ZrO₂ or SiSiC
C‒TECHNOLOGY
PROCESS CONTROL
repeatable dispersion results
DISPERWHEEL®
SPEED CONTROL
via rotary pulse encoder
WINDISP© 7 OPTION
SOFTWARE
documentation, research and QA
MADE IN GERMANY
Since 1972
Quality, Precision, and Robust Technology
(litre)
| DISPERMAT Type | Power (kW) | Milling chamber Volume (liter) | Product volume (liter/hour) |
|---|---|---|---|
| DISPERMAT® RS5 bead mill | 5.5 | 5 | 25 – 250 liter/hour |
C Technology Control Panel
- Graphical Display
Indicates parameters such as speed, torque, power, product temperature, time, peripheral speed, and the height of the dispersion disc. - Repeatability
Selection of dispersion method: dispersion at constant speed or constant power input for optimal repeatability. - Data Logging
Real-time recording of process parameters with graphical representation over time. - Automatic Shutoff
Automatic shutdown or deceleration function when preset temperature, speed, torque, or power values are reached. - Database
Storage function for up to 100 different parameter configurations such as H1, H2 speeds, time settings, automatic shutdown, etc. - Power Compensation
True power calibration – the power value shown on the device display reflects the actual energy transferred to the product. - Height Adjustment
Adjustable working range for different container sizes. - WINDISP7
Data interface for documentation, analysis, R&D, and quality control using WINDISP7 software.
PLC Technology Control Panel
The graphical display shows operating parameters such as speed, power output, peripheral speed of the milling tool, torque, and product temperature. The combination of the graphical display with standardized PLC control allows the control system to be easily adapted or expanded for other process control applications at any time.
The TORUSMILL® SK is equipped with safety devices in accordance with CE standards and local occupational safety regulations.
