FOM compact moduloR2R

Machine standard EN 60204-1 and ISO 13849-1 (CE). Compliant with 2006/42/EC Machinery Directive Annex II B.

The FOM compact moduloR2R is a cost-efficient, high-throughput roll-to-roll slot-die coating system designed for pilot-scale R&D. Its modular design allows for selecting and integrating a broad range of pre- and post-coating options and metrology add-ons.

This makes the compact moduloR2R ideal for slot-die coating a wide range of functional materials such as battery electrodes, fuel-cell membranes and flexible solar cells and other thin films up to 300mm in width. Furthermore.

Key Features
  • Roll-to-roll slot die coater with up to 300 mm coating width
  • Continuous, non-contact coating process with µm precision
  • Uniform and reproducible dry film thickness from nm to µm
  • Motorized height and tilt adjustment of slot-die head positioning (± 1 µm)
  • Adjustable coating angle (0-90°)
  • Intuitive graphical user interface
  • Advanced coating software
  • Local and cloud coating protocol saving
  • Compact and modular design
  • Multiple drying and curing options
  • Bi-directional web handling and tension control
  • Convenient and easy roller replacement
  • Remote support and troubleshooting

Small footprint, high throughput

Engineered for advanced research applications

Developed to meet the evolving demands of cutting-edge research, the FOM compact moduloR2R provides an adaptable and precise roll-to-roll coating platform. Designed specifically for R&D environments, it enables researchers to fine-tune process parameters, explore new materials, and achieve reproducible results without the constraints of traditional industrial systems, while supporting the deposition of functional thin films up to 300mm in width, making it an essential tool for advancing material science and scalable innovation.

Compact and modular design

Built for versatility, the moduloR2R features a modular architecture that allows seamless integration of pre- and post-coating options, metrology tools, and flexible drying technologies. Its compact footprint ensures efficient use of lab space while providing the flexibility needed for a wide range of research and development applications.

The compact moduloR2R can be expanded and adapted to future requirements as they evolve, which safeguards your investment also in the longer term.

Drying and curing

Flexible drying and curing options allow users to tailor the FOM compact moduloR2R to their specific process requirements, ensuring optimal coating performance across a variety of materials. With support for air knife, infrared (IR), ultraviolet (UV), and advanced air floatation ovens, the system offers versatility to accommodate diverse research and production needs.

Whether adjusting for different drying temperatures, airflow conditions, or curing times, these customizable options provide enhanced control, consistency, and adaptability to meet the unique demands of research and production environments.

Intuitive control

FOM compact moduloR2R offers intuitive control of all coating parameters and web handling. With an advanced PLC system, the compact moduloR2R is Industry 4.0 ready

Technical Specifications

  • Dimensions:
    Unwind module: 600 x 2266 x 1963 mm (L x W x H)
    Oven module: 1000 x 2266 x 1963 mm (L x W x H)
    Rewind module: 600 x 2266 x 1963 mm (L x W x H)

  • Weight: 300-800 kg per module

  • Integrated PLC control system

  • Intuitive HMI touch panel interface

  • Motorized height and tilt adjustment of slot-die head positioning (±1 µm)

  • Web tension: 10-150N

  • Adjustable coating angle: 0–90°

  • Temperature range: 0-40 °C

  • Compatible with clean room, dry room and noble gas environments

  • Coating width: 1- 300 mm

  • Substrate width: Max 350 mm

  • Substrate roll diameter: Max 300 mm

  • Coating speed range: 0.01 – 10 m min-1

  • Slot-die compatibility: FOM SD 25 – FOM SD 300

Oven and Drying Specifications

  • FOM flotation oven

  • Max. web width: 350 mm

  • Drying length: 1000 mm

  • Max. temperature: 200°C

  • Airflow capacity: up to 900 m³/h

  • Temperature control: PT100-based

  • Options: Integrated IR drying

  • FOM Optima single web oven

  • Max. temperature: 200 °C

  • Up to 9 m adjustable drying length

  • Substrate compatibility: Flexible

  • Heating element: Hot air ring heater and IR curing lamps (1000W)

  • Heat transfer options: Convection (when air is supplied)

  • Operated with under-pressure and extraction control

Product CodeDescription
MACH11010FOM compact moduloR2R
FOM compact moduloR2R slot-die heads
SLDH1001FOM SD 25 | Stainless steel
SLDH1002FOM SD 25 – HV | Stainless steel
SLDH1003FOM SD 25 | PEEK
SLDH2001FOM SD 50 | Stainless steel
SLDH2002FOM SD 50 – HV | Stainless steel
SLDH2003FOM SD 50 | PEEK
SLDH3001FOM SD 100 | Stainless steel
SLDH3002FOM SD 100 – HV | Stainless steel
SLDH3003FOM SD 100 | PEEK
SLDH4001FOM SD 200 | Stainless steel
SLDH4002FOM SD 200 – HV | Stainless steel
SLDH4003FOM SD 200 | PEEK
SLDH5001FOM SD 300 | Stainless steel
SLDH5006FOM SD 300 – HV | Stainless steel

FOM compact moduloR2R options

Product CodeDescription
OPTN7007FOM Laptop
OPTN90001FOM Syringe heating unit – 20ml
OPTN90002FOM Syringe heating unit – 50ml
OPTN90003FOM Syringe heating unit – 100 ml
OPTN90010FOM Air knife system – 229mm/9″
OPTN90011FOM Air knife system – 305mm/12″
OPTN90020FOM Ionizing system – 229mm/9″|110V
OPTN90021FOM Ionizing system – 305mm/12″|110V
OPTN90022FOM Ionizing system – 229mm/9″|230V
OPTN90023FOM Ionizing system – 305mm/12″|230V
OPTN90040Syringe pump – Standard viscosity
OPTN90041Syringe pump – High viscosity
OPTN90101FOM Single syringe pump – Standard & high viscosity
OPTN90098FOM Dual syringe pump – Standard & high viscosity
OPTN90102FOM Triple syringe pump – Standard & high viscosity
OPTN90097R2R Continuous pumping system
OPTN90106FOM R2R blade coating system – 100mm
OPTN90107FOM R2R blade coating system – 200mm
OPTN90108FOM R2R blade coating system – 300mm
CONS4011FOM Glass syringe – 10ml
CONS4012FOM Glass syringe – 25ml
CONS4013FOM Glass Syringe – 50ml
CONS3011FOM Stainless steel syringe – 20 ml|Bundle
CONS3012FOM Stainless steel syringe – 50 ml|Bundle
CONS3013FOM Stainless steel syringe – 100 ml|Bundle
CONS3014FOM Stainless steel syringe – 200 ml|Bundle
CONS3015FOM Stainless steel syringe – 300 ml|Bundle