FOM alphaR2R

Complies with the Machine Standard EN 60204-1 and ISO 13849-1 (CE). It also meets the requirements of the 2006/42/EC Machinery Directive Annex II B.

The FOM alphaR2R represents a cutting-edge research and production sheet-to-sheet coating machine equipped with seamless roll-to-roll capability. This system redefines control, functionality, and versatility. FOM alphaR2R is tailored to eliminate experimental errors and enhance usability with flexible and rigid substrates, offering unmatched precision and reproducibility. Whether in academia or industry, this machine easily empowers lab-scale research and production processes.

Key Features
  • Sheet-based & roll-to-roll slot die coater
  • Coating within µm precision
  • Uniform dry film thickness from nm to µm
  • Microporous vacuum substrate holder with heating
  • Automated coating via intuitive GUI
  • Remote access from PC or tablet
  • Coating protocol saving locally and in cloud
  • Continuous, non-contact coating process
  • Quick action buttons for frequent tasks
  • Integrated pump with SW controlled wet film thickness
  • Designed for rigid and flexible substrates
  • Two directional wind and unwind capability
  • Full web and tension via servo-controlled system
  • Convenient and easy roller replacement
  • Excellent layer uniformity and repeatability
  • Alignment of multiple layers
  • Remote support and troubleshooting

Technical Specifications

  • Dimensions: 2400 x 1550 x 1820 mm (L x W x H)

  • Weight: 1450 kg

  • Substrate holder dimensions: 520 mm x 500 mm

  • Substrate holder heating: Up to 200 °C

  • Substrate roller width: 400 mm

  • Substrate width: max 350 mm

  • Microporous vacuum dimensions: 305 mm x 305 mm

  • Microporous vacuum on the sheet-coated area

  • Automatic web guide

  • 3-inch pneumatic mandrels

  • Advanced coating automation software
  • Cloud-compatible protocol saving

  • Integrated syringe pump: from 1 ml to 300 ml

  • Integrated PLC control system

  • Fully motorized x-y-z positioning: 1 µm precision

  • Coating width:

    sheet coater: 1 mm to 500 mm
    roll coater: 350 mm

  • Coating length: 470 mm (rigid substrate)

  • Coating speed: 0.01 up to 5.0 m/min

  • Substrate: Rigid / Flexible

  • Substrate roll width: Max 350 mm

  • Substrate roll diameter: Max 400 mm

  • Slot-die head heating: Up to 80 °C

  • Slot-die compatibility: FOM SD 25 – FOM SD 500

Oven Technical Specifications

  • Maximum curing area: ≤ 520 x 500 mm²

  • Substrate compatibility: Rigid and flexible

  • Max temperature:200 °C

  • Heating element: Mica aluminum plate

  • Heat transfer options: Radiation and convection (when
    gas is supplied)

  • Radiation / hot air: from the top

  • Dimensions of FOM alphaSC machine with oven (L x W x H): 760 mm x 1820 mm x 690 mm

  • Oven weight: 80 kg

  • Air consumption of compressed air:

    1 bar: 100 l./min.
    2 bars: 120 l./min.
    3 bars: 150 l./min.

Product CodeDescription
MACHFOM alphaR2R
FOM alphaR2R slot-die heads
SLDH1001FOM SD 25 | Stainless steel
SLDH1002FOM SD 25 – HV | Stainless steel
SLDH1003FOM SD 25 | PEEK
SLDH2001FOM SD 50 | Stainless steel
SLDH2002FOM SD 50 – HV | Stainless steel
SLDH2003FOM SD 50 | PEEK
SLDH3001FOM SD 100 | Stainless steel
SLDH3002FOM SD 100 – HV | Stainless steel
SLDH3003FOM SD 100 | PEEK
SLDH4001FOM SD 200 | Stainless steel
SLDH4002FOM SD 200 – HV | Stainless steel
SLDH4003FOM SD 200 | PEEK
SLDH5001FOM SD 300 | Stainless steel
SLDH5006FOM SD 300 – HV | Stainless steel

FOM alphaR2R options

Product CodeDescription
OPTN7007FOM Laptop
OPTN90001FOM Syringe heating unit – 20ml
OPTN90002FOM Syringe heating unit – 50ml
OPTN90003FOM Syringe heating unit – 100 ml
OPTN90010FOM Air knife system – 229mm/9″
OPTN90011FOM Air knife system – 305mm/12″
OPTN90020FOM Ionizing system – 229mm/9″|110V
OPTN90021FOM Ionizing system – 305mm/12″|110V
OPTN90022FOM Ionizing system – 229mm/9″|230V
OPTN90023FOM Ionizing system – 305mm/12″|230V
OPTN90071FOM IR drying system – 110V
OPTN90072FOM IR drying system – 230V
OPTN90030FOM Flexographic system – 203mm
OPTN90031FOM Flexographic system – 127mm
OPTN90032FOM Flexographic system – 70mm
OPTN90040Syringe pump – Standard viscosity
OPTN90041Syringe pump – High viscosity
OPTN90101FOM Single syringe pump – Standard & high viscosity
OPTN90098FOM Dual syringe pump – Standard & high viscosity
OPTN90102FOM Triple syringe pump – Standard & high viscosity
OPTN90097R2R Continuous pumping system
OPTN90080FOM SD height & alignment laser system
OPTN90081FOM SD height laser system
OPTN90103FOM S2S blade coating system – 100mm
OPTN90104FOM S2S blade coating system – 200mm
OPTN90105FOM S2S blade coating system – 300mm
CONS4011FOM Glass syringe – 10ml
CONS4012FOM Glass syringe – 25ml
CONS4013FOM Glass syringe – 50ml
CONS3011FOM Stainless steel syringe – 20 ml|Bundle
CONS3012FOM Stainless steel syringe – 50 ml|Bundle
CONS3013FOM Stainless steel syringe – 100 ml|Bundle
CONS3014FOM Stainless steel syringe – 200 ml|Bundle
CONS3015FOM Stainless steel syringe – 300 ml|Bundle