Dissolver – Dispermat SC4
Multi-purpose production dissolver mixer suitable for working with vessels of various sizes.
Optional: vacuum design, explosion protection compliant with ATEX Zone 0/1/2, PLC control, vessel scraper system.
The DISPERMAT® SC4 is a versatile production disperser designed for product quantities ranging from 30 to 600 liters and is suitable for container sizes up to 750 liters.
The DISPERMAT® SC4 can be optionally equipped with a wide variety of interchangeable accessory systems. This innovative, modular dispersion machine supports various mixing, dispersing, and grinding processes. The patented exchange system allows for the use of rotor-stator systems, dispersing tools, or basket mills.
DISPERMAT® SC4 with integrated cover:
The fixed cover of the DISPERMAT® SC4 allows for easy height adjustment of the shaft even during the dispersing process. The cover rests securely on the container edge during operation and comes standard with a product feed system. Various options are available for the container cover, including LED lighting, PT100 temperature sensor, Liquiphant level switch (also available for ATEX), inspection windows, and different feed hoppers.
DISPERMAT® SC4 with compact H4 stand:
The SC4 features an innovative telescopic stand with integrated electric height adjustment. The compact unit can be mounted directly to an industrial floor. An optional support foot is also available. A convenient groove system on the column allows various accessory systems to be easily and securely mounted to the DISPERMAT® SC4.
ACCESSORY SELECION
MODULAR SYSTEMS
Flexible. Powerful. Innovative.
HEIGHT ADJUSTMENT
ELECTRIC
easy handling, functional design
WORK SAFE
DIRECTIVE 2006/42/EC
integrated safety equipment
C‒TECHNOLOGY
PROCESS CONTROL
repeatable dispersion results
DISPERWHEEL®
SPEED CONTROL
via rotary pulse encoder
DISPERSAFE®
TÜV CERTIFIED
Safety Module (EN ISO 13849-1)
WINDISP© 7 OPTION
SOFTWARE
documentation, research and QA
MADE IN GERMANY
Since 1972
Quality, Precision, and Robust Technology
| DISPERMAT Type | Power (kW) | Speed (rpm) | Torque (Nm) | Product Volume (liter) |
|---|---|---|---|---|
| DISPERMAT® SC4-15 dissolver | 15 | 100 – 2200 | 101 / 148 | 30 – 600 |
| DISPERMAT® SC4-22 dissolver | 22 | 100 – 2200 | 143 / 215 | 30 – 600 |
| Stand H4 | |
|---|---|
| Dimentions | 140 x 375 x 170 cm |
| Height adjustment | electric |
| Container capacity | 75 – 750 liter |
| Container clamping range Ø |
44 – 100 cm |
| Container height | 50 – 130 cm |
| Weight | 1000 kg |
DISPERMAT® SC4 can be equipped with a variety of control technologies.
CN Technology Control Panel
- DISPERWHEEL® Speed Control
Infinitely variable speed adjustment via intelligent rotary knob - Digital Displays
Readouts for speed, time, torque, product temperature, height of the dispersion tool, and safety device - Timer
Timer function showing both the preselected and elapsed process time - Height Adjustment
Control of the appropriate height setting of the drive motor via foil keyboard - DISPERSAFE®
TÜV-certified safety module enabling the use of containers of various sizes without a limit switch or mechanical mechanism - Height Measurement
Adjustable working range for different container sizes - Foil Keyboard
Wipe-clean, splash-proof, and solvent-resistant foil keyboard
C Technology Control Panel
- Graphical Display
Indicators for speed, torque, power, product temperature, time, peripheral speed, and dispersion disc height. - Repeatability
Selection of dispersion method for optimal repeatability: dispersion with constant speed or constant power input. - Data Logging
Real-time recording of process parameters with graphical display over time. - Automatic Shut-Off
Automatic stop or deceleration when the set values for temperature, speed, torque, or power are reached. - Database
Up to 100 individual configuration presets for parameters such as H1, H2 speed, time setting, automatic shut-off, etc. - Power Compensation
Net power calibration — the power value shown on the device screen corresponds to the energy transmitted to the product. - Height Adjustment
Adjustable working range for different container sizes. - WINDISP7
Data interface for WINDISP7 software — for documentation, analysis, research & development, and quality control applications.
SC Technology Control Panel
- Speed Control:
Infinitely variable speed adjustment - Digital Display:
For speed, amperage, and (optionally) product temperature - Height Adjustment:
Appropriate height adjustment for the drive motor - Operator Controls:
For power, start, stop, and emergency stop
PLC Technology Control Panel
The graphic display enables the visualization of key operating parameters such as speed, power output, peripheral speed of the milling tool, torque, and product temperature. The combination of the graphic display and standardized PLC control allows the control system to be easily adapted or expanded for additional process control applications at any time.
The TORUSMILL® SK is equipped with safety devices in compliance with CE standards and local occupational safety regulations.
DISPERMAT® SC with dispersion
The container holding the liquid component is placed under the dissolver. The dissolver blade is then lowered into the liquid.
The powder component is added to the liquid phase at low speed, where it is wetted and mixed.
After the pre-mixing process, the product is dispersed at high speed using the dissolver disc. When performed correctly, the product moves in a smooth, doughnut-like vortex pattern without turbulence.
DISPERMAT® SC Accessories
Modular Basket Mill for DISPERMAT® Dissolvers
Transform your DISPERMAT® dissolver into a highly efficient fine grinding system with the modular TML basket mill.
Modular Vacuum System for Production-Scale DISPERMAT® Units
The VH4 vacuum dispersion system enables the dispersion process to be carried out in a completely enclosed system under vacuum conditions.
Modular Rotor-Stator System
Vertical high-performance rotor-stator systems for homogenizing, emulsifying, dispersing, mixing, and dissolving.